Contract Manufacturer Achieves 3.2% Revenue Uplift with Cybernetis AI

Value-Driven Benefits

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• 3.2% estimated revenue uplift across production lines via optimized scheduling
• $4.2M+ estimated annual economic benefit with Cybernetis AI deployed across facilities
• 97% production capacity utilization through dynamic scheduling and efficient use of inventory

Introduction

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A mid-sized contract manufacturer with operations in two countries specializes in components for consumer electronics and industrial equipment. Despite strong demand, the company faced recurring challenges in balancing customer orders, optimizing production schedules, and reducing excess inventory costs.

Challenges

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Before adopting Cybernetis AI, the company relied on manual planning methods and basic scheduling rules. These outdated approaches could not adjust to:

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• sudden shifts in customer demand,
• supply shortages, or
• limited production flexibility.

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As a result, the company often missed high-value opportunities, accumulated excess inventory, and incurred costly last-minute order changes.

Solution

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The company deployed Cybernetis AI to optimize scheduling and production planning. Within 8 weeks, the system integrated operational data from 5 sources — including customer orders, raw material availability, and machine capacity.

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Cybernetis AI analyzed up to 20,000 scheduling scenarios per production line, generating real-time recommendations to maximize throughput, reduce bottlenecks, and align production with business KPIs.